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Nothing special from the outside,
the Smithfield Poultry Market is just a row of
loading bays, but the interior, with its single,
vast, shell concrete dome roof never fails to
astonish. Situated at the western end of Horace
Jones's nineteenth century Smithfield Market building,
the Poultry Market was built between 1961 and
1963 to replace a section of the original market
that had been destroyed by a fire in 1958. The
architect of the new building was T.P. Bennett
and Son, and the engineer Ove Arup, with Povl
Ahm the partner in charge.
Bennett had originally proposed
a new market building on two levels, with the
ground level entirely for vehicles, and the market
floor on the upper level. The market traders and
porters, who were not satisfied by the arrangements
for moving meat up and down between the two levels,
rejected this, and so Bennett put the market on
the ground level, with offices around the edge
of the building at the upper level. The intention
was that the new building would eventually be
replicated to replace the whole of the original
market building.
Arups had for some time been
working on the development of wide span roofs
using shell concrete, with the minimum of internal
supports. There had been the Brynmawr Rubber Factory
(1945-51), with nine shell concrete domes, and
the Bank of England Printing Works at Debden,
Essex (1956); the Smithfield Poultry Market was
the most ambitious in this line of succession.
Compared to Brynmawr, where each dome was 82ft
by 62ft, the dome at Smithfield was 225ft by 125ft,
over five times the area. The dome is an elliptical
paraboloid, and the structural novelty of it was
the use of prestressed edge beams to support it;
this allowed the shell, seen from the inside,
to seem to barely touch the walls at the point
of contact in the corners, and made possible large
segmental clerestory windows on all four sides
to light the hall. It is the apparent lightness
of the concrete shell (3 inches thick over most
of the area of the dome) and the delicacy with
which it rests on the building that still amazes
people today.
Although the dome was probably
the largest shell concrete structure in Europe
at the time it was completed, the real technical
achievement was its shallowness. The rise of the
dome is thirty feet, whereas normally a dome of
this size would have had a rise of between forty
five and fifty feet (the Brynmawr domes, had they
been the same area, would have risen forty five
feet); no dome so flat had previously been built
anywhere in the world. The reason for keeping
it low was to prevent if from being too prominent
from the outside, otherwise it would have overpowered
Jones's buildings, and so that it would not seem
too lofty from the inside. Although the mechanics
of shell structures were well understood, the
designers had no theoretical model to predict
the load under which the dome would collapse.
For the safety of the building it was essential
to know under what load the dome would fail, so
that there could be a sufficient safety margin.
To find this, a 1/12th scale model of the dome
was made and, by inflating airbags above it, tested
to collapse an elaborate and expensive
process that itself took six months. The other
purpose of the test model was to verify the effect
of pre-stressing the edge beams the first
time that this method had been used for a structure
of this shape; from the model, the engineers were
able to verify that when tension was applied to
the stress cables, the dome would lift off the
formwork. This is exactly what happened in the
construction: the shell of the dome was cast first,
and the edge beams tensioned, causing the shell
to lift off the formwork, and then the edge beams
were cast.
The complexity and cost of the
shell dome caused Bennett at one point to suggest
to the Corporation of London that they might want
to consider a cheaper and simpler roof structure.
To their credit, according to Bennett, the Corporation
'unhesitatingly decided that they wanted a market
of fine appearance suitable for the standing of
the City of London in the world, and they were
not prepared to make the saving for an ordinary
type of roof'.
The City's resolve produced
one of the great monuments of the 'heroic' period
of structural engineering in the post-war period,
when each new project was treated as an experimental
venture. Now that Brymawr has gone, the Smithfield
Poultry Market is the best evidence left to us
in Britain of what was possible with shell concrete
construction.
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